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Self-recovery overcurrent and overvoltage protection module for LED lamps

Nanjing Huaju Electronics grandly launches the composite PTC thermistor WMZ13A series composite PTC thermistor with dual protection functions of overvoltage and overcurrent protection. Huaju Electronics creatively combines the PTC thermistor with overcurrent protection function and the overvoltage protection function. The protective varistor is packaged into a device so that they are coupled to each other to have both overcurrent protection and overvoltage protection. These products have been widely used in smart instruments, high-performance small switching power supplies, and LED lighting, producing good economic and social benefits.

  • Commodity name: Self-recovery overcurrent and overvoltage protection module for LED lamps

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  • 产品描述
  • 产品规格及参数
  •   Nanjing Huaju Electronics grandly launches the composite PTC thermistor WMZ13A series composite PTC thermistor with dual protection functions of overvoltage and overcurrent protection. Huaju Electronics creatively combines the PTC thermistor with overcurrent protection function and the overvoltage protection function. The protective varistor is packaged into a device so that they are coupled to each other to have both overcurrent protection and overvoltage protection. These products have been widely used in smart instruments, high-performance small switching power supplies, and LED lighting, producing good economic and social benefits.

      1. Application scope: WMZ13A series PTC thermistor is a protective element that automatically protects and recovers against abnormal temperatures and abnormal currents. It replaces traditional fuses and can be widely used for overcurrent in motors, transformers, electronic circuits, etc. Overload protection. The thermistor reduces the residual current value by limiting consumption in the entire line through sudden changes in its resistance value. In a traditional fuse line, it cannot recover by itself after it is blown, while a PTC thermistor can resume its protective function after the fault is removed. .

      To choose a PTC thermistor as an overload protection component, first confirm the maximum normal operating current of the line (that is, the non-operating current of the PTC thermistor) and the maximum ambient temperature of the PTC thermistor installation location (during normal operation ), and secondly, the protection Current (that is, the operating current of the PTC thermistor), maximum operating voltage, rated zero power resistance, and factors such as the overall size of the component should also be considered. As shown in the figure below: the relationship between the operating environment temperature, non-operating current and operating current.

      2. Application scope: Mainly used for overcurrent, overload and short-circuit protection of smart meters, transformers, motors, switching power supplies, chargers, adapters, instruments, control panels, household appliances, air conditioners, microwave ovens, etc.

      3. Application principle:

      Connect the overcurrent protection and overvoltage protection PTC thermistor in series in the power circuit. When the circuit is in a normal state, the current flowing through the PTC is less than the rated current. The PTC is in normal state and has a very small resistance, which will not affect electronic equipment and other devices. Protect the normal operation of the circuit. When the circuit current greatly exceeds the rated current, the PTC suddenly heats up and the resistance suddenly increases to a high resistance state, thereby limiting or blocking the current and protecting the circuit from damage. After the current returns to normal, the PTC also automatically returns to the low resistance state, and the circuit returns to normal operation. Similarly, when the external voltage fluctuates, the varistor plays an overvoltage protection function. The increase in current flowing through the PTC thermistor can also cause the PTC to suddenly heat up, and the resistance value suddenly increases to a high resistance state, thereby limiting or blocking the current and protecting the voltage. The PTC thermistor with overcurrent and overvoltage protection has a wide range of applications in instrumentation.

      3. Model name, appearance structure and dimensions:

      

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      Composite PTC thermistor for small power switching power supply to prevent overvoltage

      In order to thank many power meter users for their strong support and help to our company's products over the years, our company launched a composite PTC thermistor in early 2007. This product is an important product of our company. Since its launch on the market, it has solved many problems that power meter companies have been troubled by, and has received strong support from most merchants!

      

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      Application of WMZ13A composite PTC thermistor in the protection of LED drive power supply:
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      The WMZ13A series composite PTC thermistor can be used to solve the protection problems of overvoltage, overheating and overcurrent encountered by low-power LED driving power supplies. It is the preferred overvoltage protection solution in the design of many LED drive power supply manufacturers. However, the fact that the varistor cannot pass a continuous large current and will gradually fail due to the reduction of the varistor voltage during the response process determines the reality that the failure rate of the varistor during use remains high. Designers have to gradually increase and increase the size and varistor voltage parameters of the varistor, but the high residual voltage drop after increasing the varistor voltage will have an adverse effect on the circuit. Secondly, the NTC thermistor, as a power surge suppressor, only protects the switching tube and electrolytic capacitor from impact when the switching power supply is powered on. Due to its low resistance during normal operation, it is powerless to affect line pulses and operating surges. In particular, switching operations with short intervals are fatal to switching power supplies that use NTC for surge suppression. In addition, the fuse used in the primary part of the switching power supply often melts due to the pressure-sensitive response during transient overvoltage, causing unnecessary maintenance. When using a PTC thermistor as a resettable fuse, since the rated operating current of the PTC thermistor is closely related to the ambient temperature, in order to take into account the operating current of the PTC thermistor at the lowest operating voltage and the highest ambient temperature, the PTC thermistor is The resistor is slow or does not protect against overvoltage in normal or low temperature environments. This increases the probability of failure of the LED drive power supply's downstream circuit. Due to the above reasons, we have developed an appropriate composite PTC thermistor, which does not need to consider the impact of lower ambient temperature on the response speed, and can appropriately reduce the impact of surge voltage and group pulse on the LED drive power supply. When an unexpected overvoltage occurs, the nS level responds immediately in a short time, clamping the power supply voltage within the residual voltage range of the varistor. The power supply operates normally and returns to the original working state after the overvoltage is reduced. Specifically, a PTC thermistor and a varistor are packaged together, and the current and temperature generated when the varistor is over-voltage are used to make the thermistor respond quickly, and the impact of the rise in the resistance of the thermistor on the voltage and current is reflected. Come to protect the varistor. Due to the comprehensive protection effect of current and voltage between the thermistor and varistor, without worrying about damage to the varistor, in the design of this composite PTC thermistor, we have The rated operating current of the varistor and thermistor is also boldly designed: the rated operating current of the product is designed to be as large as possible while ensuring the protection effect. In order to verify the long-term working reliability of the composite PTC thermistor. After a long period of time on the high-voltage aging life test bench, our company powered on the 450V high voltage for 1 minute and cut off the power for 5 minutes. Among the 200 samples, the thermistor and varistor were intact.

      Use a high-voltage self-restoring fuse with over-current protection and a varistor. The varistor is a varistor with a varistor voltage of 390V. The varistor voltage can be clamped to 390V, which is better than the commonly used 471K clamp. Voltage is low. The self-restoring fuse can limit the current to protect the varistor and subsequent equipment. When the circuit is working normally, the lightning protection module flows normally. If the protected equipment fails, short-circuit, overcurrent, or overload, the composite self-restoring fuse will The thermistor will operate in a high-resistance state, cutting off the current to protect the equipment. If the fault is removed, the thermistor's self-recovery fuse will return to normal, and the circuit can work normally again. When an instantaneous spike pulse occurs in the power supply, the varistor will act and conduct, clamping the voltage at 390V to protect the equipment behind it. , when the power supply is overvoltage for a long time, the varistor conducts. At this time, the varistor clamps the voltage at 390V so that the equipment can operate normally. On the other hand, the conduction of the varistor causes the circuit to pass The current of the resettable fuse increases, causing the resettable fuse to operate. At this time, the resettable fuse limits the current on the one hand. Since the resistance of the resettable fuse increases, a part of the voltage is added to both ends of the fuse, plus the clamping of the varistor behind it. The operating voltage of the device can be stabilized at the required operating voltage of the device. During lightning protection, the self-restoring fuse has a certain resistance value, which can limit excessive lightning current from damaging the varistor. It can also isolate the lightning high voltage in the line outside the varistor, thereby effectively protecting the varistor and the varistor. Follow-up equipment

    model power Voltage Remark
    WMZ13A-2W-265Vac 2W 265  Suitable for lightning protection of electronic products with LED street lamp power of 2W and below, and for overcurrent, overvoltage and overheat protection.
    WMZ13A-3W-265Vac 3W 265  Suitable for lightning protection of electronic products with LED street lamp power of 3W and below, and for overcurrent, overvoltage and overheat protection.
    WMZ13A-5W-265Vac 5W 265  Suitable for lightning protection of electronic products with LED street lamp power of 5W and below, and for overcurrent, overvoltage and overheat protection.
    WMZ13A-6W-265Vac 6W 265  Suitable for lightning protection of electronic products with LED street lamp power of 6W and below, and for overcurrent, overvoltage and overheat protection.
    WMZ13A-7W-265Vac 7W 265  Suitable for lightning protection of electronic products with LED street lamp power of 7W and below, and for overcurrent, overvoltage and overheat protection.
    WMZ13A-10W-265Vac 10W 265  Suitable for lightning protection of electronic products with LED street lamp power of 10W and below, and for overcurrent, overvoltage and overheat protection.
    WMZ13A-15W-265Vac 15W 265  Suitable for lightning protection of electronic products with LED street light power of 15W and below, and for overcurrent, overvoltage and overheat protection.
    WMZ13A-20W-265Vac 20W 265  Suitable for lightning protection of electronic products with LED street lamp power of 20W and below, and for overcurrent, overvoltage and overheat protection.
    WMZ13A-26W-265Vac 26W 265  Suitable for LED street lamp power 26W and below electronic products lightning protection, over-current, over-voltage and over-heat protection
    WMZ13A-40W-265Vac 40W 265  Suitable for LED street lamp power 40W and below electronic products lightning protection, over-current, over-voltage and over-heat protection
    WMZ13A-90W-265Vac 90W 265  Suitable for lightning protection of electronic products with LED street lamp power of 90W and below, and for overcurrent, overvoltage and overheat protection.
    WMZ13A-120W-265Vac 120W 265  Suitable for lightning protection of electronic products with LED street light power of 120W and below, and for over-current, over-voltage and over-heat protection.
    WMZ13A-150W-265Vac 150W 265  Suitable for lightning protection of electronic products with LED street lamp power of 150W and below, and for overcurrent, overvoltage and overheat protection.
    WMZ13A-200W-265Vac 200W 265  Suitable for lightning protection of electronic products with LED street lamp power of 200W and below, and for overcurrent, overvoltage and overheat protection.
    WMZ13A-250W-265Vac 250W 265  Suitable for lightning protection of electronic products with LED street lamp power of 250W and below, and for overcurrent, overvoltage and overheat protection.
    WMZ13A-300W-265Vac 300W 265  Suitable for lightning protection of electronic products with LED street lamp power of 300W and below, and for overcurrent, overvoltage and overheat protection.

     

    Product number Applicable LED light power

    Overheating protection

    Rated current Varistor voltage
    85~265 175~265 @60±2℃mA V
    WMZ13A-120A75R-10D391 3W 6W @80±5℃ 35 390
    WMZ13A-120B60R-12D391 5W 11W 65 390
    WMZ13A-120LB40R-14D391 7W 15W 95 390

     

    Product number

    Rated zero power resistance

    Maximum non-operating current

    @25℃ minimum operating current

    Withstand power frequency voltage Varistor voltage

    (Ω)

    (mA) (mA) Vac V
    WMZ13A-120B90R-12D391

    (60~120)

    @60±2℃ 40 150mA≤120S 500 390
    WMZ13A-120B131R-12D391

    (100~160)

    @60±2℃ 35 250mA≤120S 500 390
    WMZ13A-120B131R-14D391

    (100~160)

    @60±2℃ 35 250mA≤120S 500 390
    WMZ13A-120B90R-14D391

    (60~120)

    @60±2℃ 40 250mA≤120S 500 390
    WMZ13A-85LB151-10D391

    (100~200)

    @60±2℃ 15 180mA≤5min 450 390
    WMZ13A-120LB40R-14D391 (30~50) @60±2℃ 90 270mA≤5min 350 390
    WMZ13A-120ML25R-20D391 (20~30) @85±2℃ 90 450mA≤5min 450 390

    In addition, WMZ13A can also be used for lightning protection and overcurrent and overvoltage protection. Or overvoltage and overcurrent protection for other electronic equipment.

    Product number

    Maximum allowable operating voltage

    Varistor voltage Holding current Protection current
    Vac Vdc V @60±2℃mA @25±2℃mA
    WMZ13A-040-14D101-47R 60 85 100 40 120
    WMZ13A-050-14D101-33R 60 85 100 50 150
    WMZ13A-060-14D101-82R 60 85 100 60 180
    WMZ13A-070-14D101-68R 60 85 100 70 210
    WMZ13A-080-14D101-47R 60 85 100 80 240
    WMZ13A-090-14D101-38R 60 85 100 90 270
    WMZ13A-100-14D101-33R 60 85 100 100 300
    WMZ13A-110-14D101-25R 60 85 100 110 330
    WMZ13A-120-14D101-22R 60 85 100 120 360
    WMZ13A-015-10D181-221R 125 160 180 15 45
    WMZ13A-020-10D181-151R 125 160 180 20 60
    WMZ13A-025-10D181-101R 125 160 180 25 75
    WMZ13A-030-10D181-68R 125 160 180 30 90
    WMZ13A-035-10D181-151R 125 160 180 35 105
    WMZ13A-040-10D181-101R 125 160 180 40 120
    WMZ13A-045-10D181-80R 125 160 180 45 135
    WMZ13A-050-10D181-68R 125 160 180 50 150
    WMZ13A-055-10D181-47R 125 160 180 55 175
    WMZ13A-060-14D181-121R 125 160 180 60 180
    WMZ13A-070-14D181-101R 125 160 180 70 210
    WMZ13A-080-14D181-68R 125 160 180 80 240
    WMZ13A-090-14D181-47R 125 160 180 90 270
    WMZ13A-100-14D181-38R 125 160 180 100 300
    WMZ13A-110-14D181-33R 125 160 180 110 330
    WMZ13A-120-14D181-25R 125 160 180 120 360
    WMZ13A-015-10D391-221R 265 320 390 15 45
    WMZ13A-020-10D391-151R 265 320 390 20 60
    WMZ13A-025-10D391-101R 265 320 390 25 75
    WMZ13A-030-10D391-68R 265 320 390 30 90
    WMZ13A-035-10D391-151R 265 320 390 35 105
    WMZ13A-040-10D391-121R 265 320 390 40 120
    WMZ13A-045-10D391-101R 265 320 390 45 135
    WMZ13A-050-10D391-82R 265 320 390 50 150
    WMZ13A-055-10D391-68R 265 320 390 55 175
    WMZ13A-020-12D391-221R 265 320 390 20 60
    WMZ13A-025-12D391-151R 265 320 390 25 75
    WMZ13A-030-12D391-101R 265 320 390 30 90
    WMZ13A-035-12D391-82R 265 320 390 35 105
    WMZ13A-040-12D391-68R 265 320 390 40 120
    WMZ13A-040-12D391-151R 265 320 390 20 120
    WMZ13A-045-12D391-121R 265 320 390 45 135
    WMZ13A-050-12D391-101R 265 320 390 50 150
    WMZ13A-055-12D391-82R 265 320 390 55 175
    WMZ13A-060-12D391-68R 265 320 390 60 180
    WMZ13A-070-12D391-47R 265 320 390 70 210
    WMZ13A-060-14D391-121R 265 320 390 60 180
    WMZ13A-070-14D391-101R 265 320 390 70 210
    WMZ13A-080-14D391-68R 265 320 390 80 240
    WMZ13A-090-14D391-47R 265 320 390 90 270
    WMZ13A-100-14D391-38R 265 320 390 100 300
    WMZ13A-110-14D391-33R 265 320 390 110 330
    WMZ13A-120-14D391-25R 265 320 390 120 360
    WMZ13A-080-16D391-82R 265 320 390 80 240
    WMZ13A-090-16D391-68R 265 320 390 90 270
    WMZ13A-100-16D391-47R 265 320 390 100 300
    WMZ13A-110-16D391-38R 265 320 390 110 330
    WMZ13A-120-16D391-33R 265 320 390 120 360
    WMZ13A-135-16D391-25R 265 320 390 135 375
    WMZ13A-110-20D391-47R 265 320 390 110 330
    WMZ13A-120-20D391-38R 265 320 390 120 360
    WMZ13A-130-20D391-33R 265 320 390 130 390
    WMZ13A-150-20D391-25R 265 320 390 150 450
    WMZ13A-160-20D391-22R 265 320 390 160 480
    WMZ13A-180-20D391-15R 265 320 390 180 540
    WMZ13A-200-20D391-12R 265 320 390 200 600

Key words:

Self-recovery overcurrent and overvoltage protection module for LED lamps

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